The advanced processing and traceability technology for smart and highly efficient recovery of material resources from complex and emerging waste flows (PRIEM+)

Objective

The advanced processing and traceability technology project for smart and highly efficient recovery of material resources from complex and emerging waste flows (PRIEM+) aims to create a solid basis of basic and technological knowledge allowing for the design and development of cost-effective, highly efficient and reliable cyber-physical systems based on interconnection of advanced identification technologies with supervised learning, decision-making support systems and optimization capacities, automatic, real-time quality control and traceability to achieve greater productivity (between 10 and 20% higher, compared to the current state of the art) in the repurposing of high purity (>95%) polymeric, metallic and mineral resources with complex waste flows corresponding to light packaging waste, electric and electronic waste, and construction and demolition waste.


The Basque Country currently generates around 5.8 million tonnes of waste per year, of which, little more than 50% is recycled. The rest results in an estimated loss of 44 million euros in materials sent to the landfill. Moreover, Basque industry consumes around 21 million tonnes of raw materials per year, of which 77% are imported. These raw materials make up an average of 61% of production costs.


In this regard, within the framework of the PRIEM+ project, we expect to repurpose material resources valued at over 6 million euros, reducing the amount of resources sent to the landfill by 40,000 t/year. The economic impact associated with the use of these various solutions is estimated at around €18M/year in the form of earnings for participating companies and 40 new jobs are expected to be created.


Replication of the tools developed in the PRIEM+ project throughout the Autonomous Community of the Basque Country may involve a reduction of more than 200,000 t/year in resources in addition to a reduction in the carbon footprint of 29,564 t of CO2 equivalent/year, associated with the circularity of repurposed resources.


The PRIEM+ project will contribute to boosting the competitiveness of Basque ecoindustry and the circular economy, which currently accounts for 1.12% of Basque GDP, with annual gross earnings of 764 million euros and 18,463 jobs, 2.08% of total employment of the Autonomous Community of the Basque Country.


Specifically, it has worked on the Reydesa use case, working to provide a technological response to the automation of the air table that can replace current use of human visual monitoring with artificial vision to optimally adjust the operating parameters of said air table. Semantic provided all its expertise to equip the intelligence system to be able to recommend and even act on the table based on whether actuators are installed on it.


Semantic also helped integrate smart contracts from the logging, decomposition and transfer of waste, guaranteeing common operations such as logging weight, administrative data, order logs and chain of custody data for each waste flow with blockchain.

Project details

Start dateApril 2020

End dateDecember 2022

Proposal leader

Semantic systems
As specialists in big data and data mining applied to industrial production processes. And playing the role of applying production process simulation, allowing the simulation to be run and applying decision support systems (DSS).
Semantic Systems proposal leader

Participants

Participant

SST Systems

Definition of artificial vision sensors and development of algorithms as well as data analysis and deep learning programmes (Light packaging waste).

Participant

IKUSMEN

Definition of artificial vision systems and development of algorithms as well as data analysis and deep learning programmes. (Electric and electronic waste).

Participant

MASER Automatismos

Development of image analysis SW for material identification and separation in construction and demolition waste.

Participant

SERIKA

Research and development of the process traceability system and related blockchain technology.

Participant

TRIENEKENS

Industrial partner. Use case in light packaging waste.

Participant

REYDESA

Industrial partner. Use case in electric and electronic waste.

Participant

ENERLAN

Laying the knowledge foundation to create the cyber-physical system to improve construction and demolition waste processing efficiency.

Participant

BELAKO

Design of developments applicable to separating mineral fractions of higher value, during construction and demolition waste processing.

Participant

OGERCO

Contributions to the intelligence of mono and multichannel systems, based on spectroscopy for automated determination of repurposed mineral fractions.

RVCTI

TECNALIA Foundation

Expert in computer vision and associated artificial intelligence technologies, machine learning for industrial process optimisation and holistic solutions for resource circularity.

RVCTI

GAIKER

Knowledge transfer on vision technology and provision of pilot installations with sufficient configuration versatility.

RVCTI

INATEC Foundation

Development of new technologies dedicated to recycling secondary raw materials and reusing the materials contained in complex solid waste.

RVCTI

ACLIMA

Achieving a greater impact on project results communications and identifying opportunities to exploit PRIEM+ technologies and services.

News

repcon business unit leads the PRIEM+ project

REPCON BUSINESS UNIT LEADS THE PRIEM+ PROJECT


Semantic Systems, in partnership with various companies from the industrial and construction sectors of the CAPV, has launched the PRIEM+ project.

Semantic Systems expands its presence in the industrial value chain

SEMANTIC SYSTEMS EXPANDS ITS PRESENCE IN THE INDUSTRIAL VALUE CHAIN


Semantic Systems is working to enhance its 'repcon' configurator by adding a new dimension that covers the entire product lifecycle, while also investing in R&D projects for manufacturing.

Semantic Systems joins Renault in a project to make Spain a leader in sustainable and connected mobility

SEMANTIC SYSTEMS JOINS RENAULT IN A PROJECT TO MAKE SPAIN A LEADER IN SUSTAINABLE AND CONNECTED MOBILITY


Renault España is leading an innovative project aimed at creating an industrial ecosystem focused on the manufacturing of electric and connected vehicles.

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