What is repcon Factory?

repcon Factory is the solution that enhances process efficiency in plants, simplifying real-time data collection, modelling, visualisation of progress and production line results.

repcon Factory is the solution that enhances process efficiency in plants

Multiple functionalities

Thanks to its multiple functionalities, it interconnects the entire factory: from machines and products to people and systems that allow them to make the most appropriate decisions with precise up-to-the-minute data.

Control and precision

Satisfy all your plant’s management needs to achieve not only control over operations, but also precision in the data obtained, allowing for efficient subsequent use.

Automatización de procesos

repcon Factory contributes to process automation, facilitating all plant communication flows more efficiently between users with all the information necessary to do so.

Paperless

The digital factory, as with other industrial and management operations, is inexorably heading toward the paperless era. Thanks to repcon Factory, we can manage employee and operator notifications as well as the documentation necessary for each process in a single place, to mention only a few of its functionalities.

Advantages

repcon Factory offers a significant advantage over traditional monitoring systems: it has online technology, allowing it to be used on any device, so it can be used in any part of the production plant.

logo repcon factory

Data collection at the plant

Solution that simplifies the collection of data at the plant in real time as well as the modelling and viewing of the production lines. Facilitates integrating the information obtained from the machines with the management applications (ERP, MES).

Characteristics

Real time monitoring of all the equipment in the plant.

Unification of communication protocols.

Direct access to equipment from different manufacturers.

Alert, indicator, OF underway, inputs, outputs, variables, quality management.

Document, contact and maintenance alert management.

Intuitive browsing by production line.

The solution has the capability to connect via PLC or standard control programs like SCADAS or proprietary controllers.

Solution that simplifies the collection of data at the plant in real time

Problems it solves

Conventional monitoring systems are not equipped with web technology, so they are limited to use within the plant.

Applying production directly from the machine.

Generating erroneous, unreliable data as a result of the data collection process.

Wasting operator time on administrative tasks.

Latency in response times due to lack of real-time information.

Difficulties connecting to machines from different manufacturers and those with different protocols.

Contributions

High mobility and functioning on mobile devices.

Intuitive browsing throughout the plant, down to the smallest detail.

Automatic capturing of reliable, real-time data, valid for subsequent analysis.

Custom visualisation of plant indicators.

Document management for the entire plant. Maintenance, contact, messaging manuals.

Alerts and notifications.

Check the status of the plant and its operations in real time. Data protection and secure communications.

Data protection and secure communications.

repcon factory Contributions Data collection at the plant
logo repcon factory

Plant management

Automation and control solution at the plant focussed on information management of the production process: manufacturing orders, personnel, incidents and alerts. Open platform, ERP management, planners, configurators, etc.

Characteristics

Definition and management of lines, zones and work centres, and machinery.

Operator maintenance: training, feasible jobs, type, etc.

Shift and calendar definition for direct time management and presence control.

Manufacturing order control including assigning POs, time and amount logs and associated incidents.

Plant status: view of the plant indicating machinery status, OEE by machine, production order status, incidents, etc.

Management of alerts and alarms defining the situations that generate them and the procedure to resolve them.

Management of in-plant incidents from logging to execution, controlling resolution times.

Generation of productivity, efficiency, shutdown, preparation and operator time reports.

Automation and control solution at the plant focussed on information management of the production process

Problems it solves

Late incident management.

Lack of materials in the plant.

High dedication of personnel to logging data into systems.

Manual logging, which can lead to erroneous, unreliable data.

Wasting operator time on administrative tasks.

Procedures articulated based on inefficient hardcopy forms.

Latency in response times due to lack of real-time information.

Contributions

ERP management, planners, configurators, etc.

Elimination of paper throughout the plant.

More agile and efficient processes.

High mobility and functioning on mobile devices.

Improved quality and traceability.

Greater productivity in plant processes.

Information in real time for making decisions.

Automation and control solution in plant

Plant management and data collection solution demo

Discover the solution that enhances plant production process efficiency.

Other repcon solutions

We custom design services for each customer to manage their IT infrastructures. Our large team of professionals has the technical skills and certifications in the major technologies on the market.

Companies that put their trust in us

Plastibor transforming plastics with injection processes

PLASTIBOR

Gorlan Group company dedicated to transforming plastics with injection processes since 2003.


The Gorlan Group’s automation plan for various plants continued with the implementation of repcon Factory, in this case in its Plastibor factories. Dedicated to transforming plastics with injection processes.

Masa manufacturing of parts for the aerospace industry

MECANIZACIONES AERONÁUTICAS S.A., MASA

In-plant work control application.


Masa specialises in manufacturing finished metal parts equipped for the aviation industry.

Bossar packaging horizontal packaging machines

BOSSAR PACKAGING

Digital Transformation of Bossar Packaging.


Founded in Barcelona in 1992, Bossar Packaging, S.A. has positioned itself as a global leader of horizontal packaging machine design and manufacturing.

ZIGOR

repcon Factory production control platform

ZIGOR is a global leader in next-generation power electronics equipment, particularly for integration into renewable energy systems. Its equipment enhances grid regulation and stability, ensuring a reliable, efficient, and high-quality power supply for critical industrial processes that require uninterrupted power.

ZIGOR has a clear international focus, with projects developed across four continents, where the quality of customer service is fundamental.

Interview with Manu Vilchez

Head of the repcon Factory unit at Semantic Systems.

Academy

Course digital factory

COURSE


The Path Toward the Digital Factory. A complete course in which you’ll discover the keys of Industry 4.0 and the steps to pave your way toward the digital factory.

Ebook Digitise and Enhance Injection and Extrusion Processes,

EBOOK


Digitise and Enhance Injection and Extrusion Processes.

Ebook MES System Goals: Reduce Costs and Boost Plant Efficiency.

EBOOK


MES System Goals: Reduce Costs and Boost Plant Efficiency.

Webinars

the path toward the digital factory: automated line control

THE PATH TOWARD THE DIGITAL FACTORY: AUTOMATED LINE CONTROL


Technology evolves so fast and continuously that many companies have a hard time incorporating them into their value chain at the necessary pace. Improved efficiency in production processes, real-time data collection that […]

Optimising non-automated process control

OPTIMISING NON-AUTOMATED PROCESS CONTROL


Nowadays, manufacturing companies face huge requirements. They need to reduce costs while also boosting productivity. All while guaranteeing quality 100% of the time […]

Maximise your plant’s productivity

MAXIMISE YOUR PLANT’S PRODUCTIVITY


In an increasingly competitive world, where cost savings and increased productivity have become the only path to follow […]

Podcast

Digitised plant management

DIGITISED PLANT MANAGEMENT


Manu Vilchez
Head of the repcon Factory unit at Semantic Systems.

Digital transformation in the industrial setting

DIGITAL TRANSFORMATION IN THE INDUSTRIAL SETTING


Agustí Mir
Director of support processes, finance, HR, IT and communications at Bossar Packaging.

Industry 4.0, taking on real projects

INDUSTRY 4.0, TAKING ON REAL PROJECTS


Juan Antonio Gómez
Head of consulting for the digital transformation at Semantic Systems.

Digital transformation, something new or disruptive?

DIGITAL TRANSFORMATION, SOMETHING NEW OR DISRUPTIVE?


Tomas Iriondo
Managing director of GAIA.

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repcon Factory is the solution that enhances plant production process efficiency.

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